Availability: | |
---|---|
Quantity: | |
HTW-01
Customizable Design: Offers professional customization based on specific process and production requirements.
Technical Training: Provides 1-3 days of on-site technical training before delivery to ensure your team masters operation, maintenance, and troubleshooting.
24/7 Support: Our technical team provides detailed solutions within 24 hours if any issues arise during use.
Installation Guidance: Engineers offer comprehensive installation and commissioning guidance upon equipment arrival.
Parameter | Value |
---|---|
Model | HTW-01 |
Sealing Method | High-Frequency Heating |
Power | ≤5 kW |
Power Supply | 380V AC, 3P, 50Hz |
Air Supply | 0.5-0.8 MPa |
Production Capacity | 1,200-1,500 pieces/hour |
Dimensions(W×H×L) | 1500mm × 1500mm × 1600mm |
Net Weight | 200 kg |
The device is equipped with an automated material feeding system and a control system for precise welding duration and power output. Additionally, for products that have directional distinctions, we have a directional identification and adjustment system. The seamless collaboration of all these systems ensures the utmost stability in product quality.
The real-time temperature control system precisely regulates the mold temperature through circulating water. After each welding process, the mold returns to the set temperature, ensuring that the initial conditions for each welding process remain consistent. This prevents overheating due to heat accumulation during the welding process. The coolant used in the temperature control system can simply be drinking-grade pure water.
All rotating and sliding mechanisms of the device are covered with protective covers. The overall design is not only aesthetically pleasing but also effectively protects the safety of the operators. The mold welding mechanism is equipped with a fiber optic sensor, which will terminate the mold closing process if any part of the human body is detected, effectively ensuring personal safety.
Every welding machine undergoes a 23-stage verification process. Component-level testing begins with ultrasonic validation of alloy frames for structural integrity, followed by 72-hour endurance trials for servo motors.
During assembly, laser-aligned calibration ensures micron-level positioning accuracy in the rotary indexing table. Final validation includes a 500,000-cycle accelerated lifespan test simulating a five-year production workload.
Quality teams perform destructive testing on sample welds, verifying tensile strength exceeds 15N/mm² as per ASTM F88 seal strength requirements. This meticulous approach has resulted in a 99.6% first-pass acceptance rate from global medical device manufacturers, with full traceability documentation provided for FDA audits.
Symptom | Likely Caus | Solution |
Injection molding flash | Mold center offset | Adjust the mold to achieve proper alignment |
Incomplete solder joint | Mandrel wear | inspected regularly |
Material shortage shutdown | Vibratory bowl feeder jam or material shortage | Feed material |
We are committed to delivering high-quality equipment with a 12-month quality guarantee, ensuring your investment is protected. Our team of professionals will work closely with you to create customized solutions that perfectly integrate into your production workflow, regardless of your specific requirements.
We provide comprehensive technical training before delivery, equipping your staff with the skills needed for smooth operation and maintenance. Our 24/7 technical support ensures any issues are resolved promptly, minimizing downtime and maximizing productivity.
Additionally, our engineers offer detailed installation and commissioning guidance upon equipment arrival, helping you achieve rapid deployment and efficient use. We stand behind our products with lifetime technical service, providing ongoing assistance and support throughout the equipment's lifecycle.
Customizable Design: Offers professional customization based on specific process and production requirements.
Technical Training: Provides 1-3 days of on-site technical training before delivery to ensure your team masters operation, maintenance, and troubleshooting.
24/7 Support: Our technical team provides detailed solutions within 24 hours if any issues arise during use.
Installation Guidance: Engineers offer comprehensive installation and commissioning guidance upon equipment arrival.
Parameter | Value |
---|---|
Model | HTW-01 |
Sealing Method | High-Frequency Heating |
Power | ≤5 kW |
Power Supply | 380V AC, 3P, 50Hz |
Air Supply | 0.5-0.8 MPa |
Production Capacity | 1,200-1,500 pieces/hour |
Dimensions(W×H×L) | 1500mm × 1500mm × 1600mm |
Net Weight | 200 kg |
The device is equipped with an automated material feeding system and a control system for precise welding duration and power output. Additionally, for products that have directional distinctions, we have a directional identification and adjustment system. The seamless collaboration of all these systems ensures the utmost stability in product quality.
The real-time temperature control system precisely regulates the mold temperature through circulating water. After each welding process, the mold returns to the set temperature, ensuring that the initial conditions for each welding process remain consistent. This prevents overheating due to heat accumulation during the welding process. The coolant used in the temperature control system can simply be drinking-grade pure water.
All rotating and sliding mechanisms of the device are covered with protective covers. The overall design is not only aesthetically pleasing but also effectively protects the safety of the operators. The mold welding mechanism is equipped with a fiber optic sensor, which will terminate the mold closing process if any part of the human body is detected, effectively ensuring personal safety.
Every welding machine undergoes a 23-stage verification process. Component-level testing begins with ultrasonic validation of alloy frames for structural integrity, followed by 72-hour endurance trials for servo motors.
During assembly, laser-aligned calibration ensures micron-level positioning accuracy in the rotary indexing table. Final validation includes a 500,000-cycle accelerated lifespan test simulating a five-year production workload.
Quality teams perform destructive testing on sample welds, verifying tensile strength exceeds 15N/mm² as per ASTM F88 seal strength requirements. This meticulous approach has resulted in a 99.6% first-pass acceptance rate from global medical device manufacturers, with full traceability documentation provided for FDA audits.
Symptom | Likely Caus | Solution |
Injection molding flash | Mold center offset | Adjust the mold to achieve proper alignment |
Incomplete solder joint | Mandrel wear | inspected regularly |
Material shortage shutdown | Vibratory bowl feeder jam or material shortage | Feed material |
We are committed to delivering high-quality equipment with a 12-month quality guarantee, ensuring your investment is protected. Our team of professionals will work closely with you to create customized solutions that perfectly integrate into your production workflow, regardless of your specific requirements.
We provide comprehensive technical training before delivery, equipping your staff with the skills needed for smooth operation and maintenance. Our 24/7 technical support ensures any issues are resolved promptly, minimizing downtime and maximizing productivity.
Additionally, our engineers offer detailed installation and commissioning guidance upon equipment arrival, helping you achieve rapid deployment and efficient use. We stand behind our products with lifetime technical service, providing ongoing assistance and support throughout the equipment's lifecycle.