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HBAT-11
The detection unit consists of 6 workstations, and each batch of 6 products is tested simultaneously. Once the detection is complete, the batch of 6 products is automatically transferred to the next process, while the second batch of 6 products is positioned accordingly.
If a defective product is detected, the workstation will trigger an alarm sound and warning light, and a marker will be applied to the product’s edge. All leak issues will be detected, ensuring that no product is overlooked. The detection equipment uses high-precision sensors, resulting in a product qualification rate exceeding 99.98%.
For production lines with subsequent processes, products that are deemed defective will no longer proceed to the next assembly steps, thereby reducing the loss of product components and minimizing unnecessary waste.
The Online Leak Detection Machine is an advanced, high-precision device used to inspect medical bags for leaks, ensuring that each product meets strict safety and quality standards before reaching the market. In the healthcare and medical industry, the integrity of containment of medical waste liquids is critical to prevent contamination, preserve the sterility of the contents, and ensure that the bag functions correctly during use.
Manufactured by Suzhou HETRO Automation Equipment Co., Ltd., the Online Leak Detection Machine utilizes state-of-the-art technology to perform leak testing on a wide range of medical bags, including urine bags, drainage bags, dialysis bags, and other bags produced by our automatic machine. The equipment works by applying a specific pressure or vacuum to the bag, detecting any leaks in the process. This non-destructive testing ensures that each medical bag is safe and free from any defects that could compromise its functionality or safety.
Advanced Leak Detection Technology: The machine uses a variety of methods, such as vacuum decay or pressure decay, to detect even the smallest leaks.
High Precision and Sensitivity: Equipped with high-sensitivity sensors, it can detect the most minute leaks, ensuring the highest quality control.
Automated Operation: The machine is fully automated, reducing human intervention and increasing production efficiency.
Compliance with Industry Standards: It meets the rigorous standards required for medical consumables, including ISO and GMP certifications.
Fast and Efficient: The machine can perform leak detection at high speeds, making it ideal for large-scale production environments.
The Online Leak Detection Machine plays a crucial role in ensuring the safety and reliability of medical bags across various applications. Some of the key applications of the machine include:
In the medical field, urine bags are used in various scenarios such as inpatient and postoperative care, long-term care, and home care. They are primarily used to collect and store urine to meet the needs of different patients. Any leakage in these bags could result in infections or other health complications. The Online Leak Detection Machine ensures that these bags are leak-free.
The Drainage Bag has a wide range of applications in the medical field. It is primarily used to collect and store body fluids (such as urine, wound exudate, etc.) to meet the needs of different patients. The leak detection machine provides an essential quality control step in the production of these bags to ensure they remain intact during storage and transport.
The Dialysis Bag is primarily used in medical and laboratory settings, where it leverages the properties of a semipermeable membrane to facilitate the separation and purification of liquids. Any leakage in these bags could result in infections or other health complications. The Online Leak Detection Machine ensures these bags are sealed correctly, maintaining hygiene and preventing contamination.
Medical bags designed for the delivery of oxygen or other gases must maintain their integrity under pressure. Even small leaks can compromise the efficiency of the gas delivery system. The leak detection machine ensures these bags remain sealed and safe for medical use.
In addition to the above applications, the Online Leak Detection Machine can be used to test a variety of other bag types, including sterile packaging for surgical instruments, medical device bags, and other critical healthcare bag.
Proper maintenance is crucial for ensuring the longevity and consistent performance of the Online Leak Detection Machine. Below are some essential maintenance tips to keep the machine running at its optimal performance:
The machine should be cleaned regularly to remove dust, dirt, and any residue that might accumulate during the production process. Clean the testing area and sensors carefully, ensuring that no debris interferes with the leak detection process. Use appropriate cleaning agents that do not damage the machine’s components.
Inspect the machine regularly for any signs of wear and tear, especially the sealing elements and sensors. The seals and gaskets should be checked for any damage or degradation, as this could affect the accuracy of the leak tests. Replace any worn-out components promptly to avoid inaccurate readings.
Sensors play a critical role in detecting leaks, and they must be calibrated regularly to maintain accuracy. Perform sensor calibration at regular intervals, according to the manufacturer's recommendations, to ensure the machine delivers reliable results. Calibration should also be carried out whenever the machine is relocated or if the testing environment changes.
The vacuum or pressure systems used in the leak detection process should be checked regularly for any leaks or pressure fluctuations. These systems are vital for performing accurate tests, so any issues should be addressed promptly to avoid incorrect testing results.
Ensure that the testing chamber or enclosure where the medical bags are placed is kept sealed and clean. Any external air leaks or contamination inside the chamber could impact the testing results, leading to false positives or negatives. Clean and inspect the chamber regularly to ensure a proper seal during testing.
If the machine includes filters or other consumables as part of the vacuum or pressure system, these should be replaced regularly. Dirty or clogged filters can impair the functionality of the machine and reduce the accuracy of leak detection.
The Online Leak Detection Machine stands out in terms of automation, speed, and precision compared to other models, making it ideal for high-volume medical bag production. Its high-precision sensors and fully automated operation ensure that manufacturers can perform reliable and efficient leak testing without compromising on quality.
Here are the key specifications for the Medical Bag Leak Detection Machine:
| Parameter | Value |
|---|---|
| Model | HBAT-11 |
| Detection Method | Vacuum decay, pressure decay testing |
| Power Supply | 380V， 3P，50Hz |
| Air supply | 0.5~0.8MPa |
| Control System | PLC |
| Testing Speed | Up to 650 bags per hour |
| Detection Sensitivity | 0.1% FS |
| Material Compatibility | Suitable for various medical bags from automatic line |
| Dimensions | 1800mm×900mm×1400mm |
| Weight | 400 kg – 500 kg |
| Compliance | ISO，GMP certified |
The Online Leak Detection Machine by Suzhou HETRO Automation Equipment Co., Ltd. is an essential tool for ensuring the quality, safety, and reliability of medical bags. With its high-precision leak detection capabilities, fully automated operation, and compliance with industry standards, this machine provides a comprehensive solution for manufacturers of medical bags.
By ensuring that each medical bag is free from leaks, ensuring patient safety. Whether used for urine bags, drainage bags, dialysis bags, or other bags made by our automatic machine, the Online Leak Detection Machine is a reliable, efficient, and cost-effective solution that can improve production quality and minimize the risk of defective products.
Regular maintenance and proper care will ensure that the machine operates efficiently for years, helping manufacturers maintain high standards of quality and safety in their medical bags. Investing in the Online Leak Detection Machine ensures that you can meet the rigorous demands of the medical industry while keeping up with increasing production needs.
The detection unit consists of 6 workstations, and each batch of 6 products is tested simultaneously. Once the detection is complete, the batch of 6 products is automatically transferred to the next process, while the second batch of 6 products is positioned accordingly.
If a defective product is detected, the workstation will trigger an alarm sound and warning light, and a marker will be applied to the product’s edge. All leak issues will be detected, ensuring that no product is overlooked. The detection equipment uses high-precision sensors, resulting in a product qualification rate exceeding 99.98%.
For production lines with subsequent processes, products that are deemed defective will no longer proceed to the next assembly steps, thereby reducing the loss of product components and minimizing unnecessary waste.
The Online Leak Detection Machine is an advanced, high-precision device used to inspect medical bags for leaks, ensuring that each product meets strict safety and quality standards before reaching the market. In the healthcare and medical industry, the integrity of containment of medical waste liquids is critical to prevent contamination, preserve the sterility of the contents, and ensure that the bag functions correctly during use.
Manufactured by Suzhou HETRO Automation Equipment Co., Ltd., the Online Leak Detection Machine utilizes state-of-the-art technology to perform leak testing on a wide range of medical bags, including urine bags, drainage bags, dialysis bags, and other bags produced by our automatic machine. The equipment works by applying a specific pressure or vacuum to the bag, detecting any leaks in the process. This non-destructive testing ensures that each medical bag is safe and free from any defects that could compromise its functionality or safety.
Advanced Leak Detection Technology: The machine uses a variety of methods, such as vacuum decay or pressure decay, to detect even the smallest leaks.
High Precision and Sensitivity: Equipped with high-sensitivity sensors, it can detect the most minute leaks, ensuring the highest quality control.
Automated Operation: The machine is fully automated, reducing human intervention and increasing production efficiency.
Compliance with Industry Standards: It meets the rigorous standards required for medical consumables, including ISO and GMP certifications.
Fast and Efficient: The machine can perform leak detection at high speeds, making it ideal for large-scale production environments.
The Online Leak Detection Machine plays a crucial role in ensuring the safety and reliability of medical bags across various applications. Some of the key applications of the machine include:
In the medical field, urine bags are used in various scenarios such as inpatient and postoperative care, long-term care, and home care. They are primarily used to collect and store urine to meet the needs of different patients. Any leakage in these bags could result in infections or other health complications. The Online Leak Detection Machine ensures that these bags are leak-free.
The Drainage Bag has a wide range of applications in the medical field. It is primarily used to collect and store body fluids (such as urine, wound exudate, etc.) to meet the needs of different patients. The leak detection machine provides an essential quality control step in the production of these bags to ensure they remain intact during storage and transport.
The Dialysis Bag is primarily used in medical and laboratory settings, where it leverages the properties of a semipermeable membrane to facilitate the separation and purification of liquids. Any leakage in these bags could result in infections or other health complications. The Online Leak Detection Machine ensures these bags are sealed correctly, maintaining hygiene and preventing contamination.
Medical bags designed for the delivery of oxygen or other gases must maintain their integrity under pressure. Even small leaks can compromise the efficiency of the gas delivery system. The leak detection machine ensures these bags remain sealed and safe for medical use.
In addition to the above applications, the Online Leak Detection Machine can be used to test a variety of other bag types, including sterile packaging for surgical instruments, medical device bags, and other critical healthcare bag.
Proper maintenance is crucial for ensuring the longevity and consistent performance of the Online Leak Detection Machine. Below are some essential maintenance tips to keep the machine running at its optimal performance:
The machine should be cleaned regularly to remove dust, dirt, and any residue that might accumulate during the production process. Clean the testing area and sensors carefully, ensuring that no debris interferes with the leak detection process. Use appropriate cleaning agents that do not damage the machine’s components.
Inspect the machine regularly for any signs of wear and tear, especially the sealing elements and sensors. The seals and gaskets should be checked for any damage or degradation, as this could affect the accuracy of the leak tests. Replace any worn-out components promptly to avoid inaccurate readings.
Sensors play a critical role in detecting leaks, and they must be calibrated regularly to maintain accuracy. Perform sensor calibration at regular intervals, according to the manufacturer's recommendations, to ensure the machine delivers reliable results. Calibration should also be carried out whenever the machine is relocated or if the testing environment changes.
The vacuum or pressure systems used in the leak detection process should be checked regularly for any leaks or pressure fluctuations. These systems are vital for performing accurate tests, so any issues should be addressed promptly to avoid incorrect testing results.
Ensure that the testing chamber or enclosure where the medical bags are placed is kept sealed and clean. Any external air leaks or contamination inside the chamber could impact the testing results, leading to false positives or negatives. Clean and inspect the chamber regularly to ensure a proper seal during testing.
If the machine includes filters or other consumables as part of the vacuum or pressure system, these should be replaced regularly. Dirty or clogged filters can impair the functionality of the machine and reduce the accuracy of leak detection.
The Online Leak Detection Machine stands out in terms of automation, speed, and precision compared to other models, making it ideal for high-volume medical bag production. Its high-precision sensors and fully automated operation ensure that manufacturers can perform reliable and efficient leak testing without compromising on quality.
Here are the key specifications for the Medical Bag Leak Detection Machine:
| Parameter | Value |
|---|---|
| Model | HBAT-11 |
| Detection Method | Vacuum decay, pressure decay testing |
| Power Supply | 380V， 3P，50Hz |
| Air supply | 0.5~0.8MPa |
| Control System | PLC |
| Testing Speed | Up to 650 bags per hour |
| Detection Sensitivity | 0.1% FS |
| Material Compatibility | Suitable for various medical bags from automatic line |
| Dimensions | 1800mm×900mm×1400mm |
| Weight | 400 kg – 500 kg |
| Compliance | ISO，GMP certified |
The Online Leak Detection Machine by Suzhou HETRO Automation Equipment Co., Ltd. is an essential tool for ensuring the quality, safety, and reliability of medical bags. With its high-precision leak detection capabilities, fully automated operation, and compliance with industry standards, this machine provides a comprehensive solution for manufacturers of medical bags.
By ensuring that each medical bag is free from leaks, ensuring patient safety. Whether used for urine bags, drainage bags, dialysis bags, or other bags made by our automatic machine, the Online Leak Detection Machine is a reliable, efficient, and cost-effective solution that can improve production quality and minimize the risk of defective products.
Regular maintenance and proper care will ensure that the machine operates efficiently for years, helping manufacturers maintain high standards of quality and safety in their medical bags. Investing in the Online Leak Detection Machine ensures that you can meet the rigorous demands of the medical industry while keeping up with increasing production needs.