close
Choose Your Site
Global
Social Media
| Quantity: | |
|---|---|
HBLW-05
Designed and manufactured by Suzhou HETRO Automation Equipment Co., Ltd., this machine redefines production workflows for applications ranging from medical fluid bags to industrial packaging. This article explores the technical excellence, maintenance best practices, and operational insights of HETRO's flagship welding system while aligning with emerging trends in smart manufacturing and sustainability.
Among the various bag welding solutions, some customers may not require fully automatic machines. Some products, due to their tubular film material, cannot easily achieve inline tail pipe welding. Others, which require manual welding of accessories, only need a basic bag shape at the initial stage. For these needs, the Bag Welding Machine (Model HBLW-05) is an excellent solution. It can achieve the goal of stable and aesthetically pleasing bag quality at a very low cost.
| Parameter | Value |
|---|---|
| Model | HBLW-05 |
| Heat Sealing Method | High-frequency welding |
| Power Consumption | ≤10 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5–0.8 MPa |
| Production Capacity | 1000–2000 Pcs/h |
| Air Supply Requirement | 0.5–0.8 MPa |
| Dimensions (L×W×H) | 3500mm×1500mm×1900 mm |
| Net Weight | 1200 kg |
| Material Compatibility | PVC , TPU, EVA |
Flexible Integration:
Supports auxiliary processes like pre-punching, breathable membrane welding, and customized shaping within the same production line.
Future-Ready Design:
IoT-enabled sensors (optional) allow real-time monitoring of welding parameters, aligning with Industry 4.0 trends for predictive maintenance and data-driven optimization.
Daily:
Clean welding electrodes and alignment guides to prevent residue buildup.
Verify air pressure stability (0.5–0.8 MPa) to avoid pneumatic fluctuations.
Inspect electrical connections for wear or corrosion.
Weekly:
Lubricate linear motion guides and ball screws with high-temperature grease.
Calibrate temperature controllers to maintain ±1°C precision.
Monthly:
Replace worn-out gaskets and seals in the pneumatic system.
Test emergency stop functions and safety interlocks.
| Symptom | Likely Cause | Solution |
|---|---|---|
| Inconsistent weld seams | Misaligned film feed | Recalibrate tension rollers |
| Overheating | Dust-clogged cooling vents | Clean vents; check fans |
| Reduced speed | Worn drive belts | Replace belts; adjust tension |
HETRO’s machine reduces material waste by 15% through precision welding, supporting ESG goals. Its energy-efficient design (≤10 kW) also minimizes carbon footprint versus legacy systems.
The machine specializes in bags such as:
Waste liquid bags.
Nutrient bags.
Customizable designs other luxury bag bodies.
For the welding of luxury bag bodies, we can proceed in the following manner:
Cut openings in advance at locations where additional components need to be welded.
Then, the two layers of film are welded together to form the desired bag body.
For products that require breathable membrane welding, a breathable membrane welding unit can be added in the preceding process.
Yes. The high-frequency welding method penetrates thicker materials (up to 1 mm TPU/EVA) without delamination. Optional pre-heating modules are available for ultra-high-viscosity applications.
Routine maintenance requires ≤2 hours/week. HETRO’s modular components enable rapid part replacement, minimizing production interruptions.
Absolutely. The HBLW-05 supports integration with tail pipe welding, valve assembly, and inline inspection units/modules.
HETRO’s optional IoT add-ons transform the welding machine into a predictive maintenance hub:
Vibration sensors detect motor anomalies.
Thermal cameras monitor weld consistency.
Data analytics optimize cycle times and energy use.
With global regulations pushing for greener manufacturing, the HBLW-05’s low-power high-frequency welding and reduced scrap rates align with circular economy principles.
The Bag Welding Machine from Suzhou HETRO Automation Equipment Co., Ltd. exemplifies engineering excellence tailored to modern manufacturing challenges. With its efficiency, IoT readiness, and commitment to sustainability, the HBLW-05 isn’t just a machine—it’s a strategic asset for businesses aiming to lead in quality, speed, and environmental stewardship.
Designed and manufactured by Suzhou HETRO Automation Equipment Co., Ltd., this machine redefines production workflows for applications ranging from medical fluid bags to industrial packaging. This article explores the technical excellence, maintenance best practices, and operational insights of HETRO's flagship welding system while aligning with emerging trends in smart manufacturing and sustainability.
Among the various bag welding solutions, some customers may not require fully automatic machines. Some products, due to their tubular film material, cannot easily achieve inline tail pipe welding. Others, which require manual welding of accessories, only need a basic bag shape at the initial stage. For these needs, the Bag Welding Machine (Model HBLW-05) is an excellent solution. It can achieve the goal of stable and aesthetically pleasing bag quality at a very low cost.
| Parameter | Value |
|---|---|
| Model | HBLW-05 |
| Heat Sealing Method | High-frequency welding |
| Power Consumption | ≤10 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5–0.8 MPa |
| Production Capacity | 1000–2000 Pcs/h |
| Air Supply Requirement | 0.5–0.8 MPa |
| Dimensions (L×W×H) | 3500mm×1500mm×1900 mm |
| Net Weight | 1200 kg |
| Material Compatibility | PVC , TPU, EVA |
Flexible Integration:
Supports auxiliary processes like pre-punching, breathable membrane welding, and customized shaping within the same production line.
Future-Ready Design:
IoT-enabled sensors (optional) allow real-time monitoring of welding parameters, aligning with Industry 4.0 trends for predictive maintenance and data-driven optimization.
Daily:
Clean welding electrodes and alignment guides to prevent residue buildup.
Verify air pressure stability (0.5–0.8 MPa) to avoid pneumatic fluctuations.
Inspect electrical connections for wear or corrosion.
Weekly:
Lubricate linear motion guides and ball screws with high-temperature grease.
Calibrate temperature controllers to maintain ±1°C precision.
Monthly:
Replace worn-out gaskets and seals in the pneumatic system.
Test emergency stop functions and safety interlocks.
| Symptom | Likely Cause | Solution |
|---|---|---|
| Inconsistent weld seams | Misaligned film feed | Recalibrate tension rollers |
| Overheating | Dust-clogged cooling vents | Clean vents; check fans |
| Reduced speed | Worn drive belts | Replace belts; adjust tension |
HETRO’s machine reduces material waste by 15% through precision welding, supporting ESG goals. Its energy-efficient design (≤10 kW) also minimizes carbon footprint versus legacy systems.
The machine specializes in bags such as:
Waste liquid bags.
Nutrient bags.
Customizable designs other luxury bag bodies.
For the welding of luxury bag bodies, we can proceed in the following manner:
Cut openings in advance at locations where additional components need to be welded.
Then, the two layers of film are welded together to form the desired bag body.
For products that require breathable membrane welding, a breathable membrane welding unit can be added in the preceding process.
Yes. The high-frequency welding method penetrates thicker materials (up to 1 mm TPU/EVA) without delamination. Optional pre-heating modules are available for ultra-high-viscosity applications.
Routine maintenance requires ≤2 hours/week. HETRO’s modular components enable rapid part replacement, minimizing production interruptions.
Absolutely. The HBLW-05 supports integration with tail pipe welding, valve assembly, and inline inspection units/modules.
HETRO’s optional IoT add-ons transform the welding machine into a predictive maintenance hub:
Vibration sensors detect motor anomalies.
Thermal cameras monitor weld consistency.
Data analytics optimize cycle times and energy use.
With global regulations pushing for greener manufacturing, the HBLW-05’s low-power high-frequency welding and reduced scrap rates align with circular economy principles.
The Bag Welding Machine from Suzhou HETRO Automation Equipment Co., Ltd. exemplifies engineering excellence tailored to modern manufacturing challenges. With its efficiency, IoT readiness, and commitment to sustainability, the HBLW-05 isn’t just a machine—it’s a strategic asset for businesses aiming to lead in quality, speed, and environmental stewardship.