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HBLE-02
The Automatic Edge Trimming Machine from Suzhou HETRO Automation Equipment Co., Ltd. is a cutting-edge solution designed to automate and streamline the manufacturing process of bags, a vital component in modern medical procedures. Bags are essential in a wide range of applications, including urinary, hematology, surgical procedures and even seatbags. The precision and reliability of these medical devices are critical for patient safety and effective treatment.
The Automatic Edge Trimming Machine can be integrated as an extension unit of an existing automated production line or used separately to process semi-finished products from automated lines. Our machine is not only compatible with products from our company’s automated production lines but also with the majority of semi-finished products from other automated production lines available on the market. It maintains the same efficiency as the original production line. This process is known as automatic trimming, and unlike traditional tearing methods that by hands, the automatic trimming method preserves the integrity of the bag’s material, ensuring that the device remains safe and functional for medical use.
The machine is designed for high-speed production and can handle various bag materials, including PVC, TPU and EVA. It is also equipped with advanced sensors and control systems that ensure each trimming is precisely located and sized, which is vital for the performance and reliability of the final product.
The machine uses an automatic feeding system to place semi-finished products onto the stamping mold. Positioning is achieved through color mark tracking, followed by mechanical stamping to remove the edges of the product. For products that require partial pre-cutting, pre-cutting can be performed before stamping. The stamped products can be delivered via a conveyor belt either to a turnover box for collection or directly onto the production line.
Fully Automated: The entire trimming process is automated, minimizing human error and increasing efficiency. The system can operate continuously without the need for manual intervention.
High Precision: The machine provides high precision and accuracy, ensuring that each bag is trimmed according to strict specifications, crucial for medical device safety.
Adaptability: It can handle different bags, making it a versatile tool for manufacturers.
User-Friendly Interface: The intuitive control system allows operators to adjust settings easily, monitor production, and troubleshoot any issues that arise during operation.
Compliance with Medical Standards: The Automatic Edge Trimming Machine adheres to strict ISO and GMP medical device manufacturing standards, ensuring that the products produced are of the highest quality and meet global regulatory requirements.
The Automatic Edge Trimming Machine offers several significant advantages that make it an indispensable tool for manufacturers in the medical device industry. These advantages include:
The machine ensures that every bag is precisely placed and sized. This level of precision is crucial for medical devices like bags, where any variation in size can lead to performance issues or safety concerns. By utilizing advanced sensors and control systems, the Automatic Edge Trimming Machine guarantees that each bag meets stringent quality standards.
With its fully automated design, the Automatic Edge Trimming Machine reduces the need for manual labor, speeding up production while maintaining high-quality standards. This automation significantly enhances production efficiency, allowing manufacturers to produce large volumes of bags in a shorter amount of time without sacrificing quality.
The machine is designed to work with a variety of bag materials, including PVC, TPU and EVA. This flexibility allows manufacturers to produce different types of bags based on the material requirements of specific medical procedures, making it a valuable tool for diverse medical device manufacturers.
Since the trimming process does not involve heat, it also doesn't require manual handling, this reduces the risk of chemical or material degradation that could compromise the sterility of the bag. This is particularly important in medical device manufacturing, where maintaining the sterility of the product is paramount.
The machine is equipped with a touch-screen interface, making it easy for operators to adjust settings and monitor the production process. This reduces the learning curve for new operators and ensures that the machine can be quickly integrated into existing manufacturing workflows.
The Automatic Edge Trimming Machine is an essential tool for a wide range of medical device manufacturing applications. Its precision and versatility make it ideal for producing bags used in numerous medical procedures. Some of the key applications include:
Urinary bags are used for patients who have difficulty urinating naturally due to medical conditions or surgeries. The automatic edge trimming machine ensures smoother edges on urine bags, making the nursing process safer and more comfortable.
Blood bags have a wide range of applications in the medical field and are mainly used for the collection, storage, and transfusion of blood and its components. The automatic edge trimming machine can ensure more precise dimensions and smoother edges of blood bags, thereby enhancing the safety during storage and transportation.
Dialysis bags are used in patients with kidney failure to provide access and storage to their blood for dialysis treatment. The Automatic Edge Trimming Machine ensures that the bags are manufactured with precise size, allowing for effective fluid exchange during dialysis.
The automotive seat bag refers to the device installed in the seat back and lower part, designed to enhance the driver's comfort. The smoothness of the bag's edges is crucial, as it affects the functionality of the device and driving safety. The Automatic Edge Trimming Machine can ensure that the size and edges of the seat bag fully meet the requirements.
Beyond standard bag types, the machine can be adapted to produce custom bags for specialized medical treatments or research. Whether it’s a bag for a specific procedure or a custom-made device, this machine provides the flexibility needed for specialized applications.
The Automatic Edge Trimming Machine offers a variety of specifications to ensure optimal performance across different medical applications. Here are the key specifications:
| Parameter | Value |
|---|---|
| Model | HTLE-02 |
| Power | ≤1000W |
| Automation | Fully automated with PLC control |
| Trimming Method | Mechanical Edge Cutting |
| Production Speed | 600-1000Pcs/h |
| Weight | 400 kg |
| Dimensions | L:2500mm*W:1000mm*H:1900mm |
| Power Supply | 380V, AC, 3P, 50Hz |
| Compliance | ISO, GMP certified |
Regular maintenance is essential to ensure that the Automatic Edge Trimming Machine operates at peak efficiency and continues to produce high-quality bags. Below are some essential maintenance tips:
Clean the machine regularly to remove any material residue, dust, or dirt that may accumulate during production. Pay particular attention to the trimming station and bag output areas to ensure smooth operation and avoid jams.
Inspect the trimming dies and related components for wear and tear. These parts should be regularly checked for sharpness and alignment to ensure that the trimming process remains accurate and efficient. Replace worn-out trimming components promptly to avoid defects in the final product.
The machine contains moving parts such as conveyors, feed systems, and mechanical arms. Regular lubrication of these parts will reduce friction and wear, ensuring smooth operation and preventing mechanical failure.
Inspect the electrical components, including the PLC control system and touch-screen interface, for any issues. Regularly calibrate sensors and control systems to maintain optimal performance and prevent system errors during production.
Ensure that the material feed systems are functioning correctly, with no blockages or disruptions. Regularly check the alignment of the bag material to ensure it feeds smoothly into the trimming station.
The Automatic Edge Trimming Machine can handle a wide range of bag materials, including PVC, TPU and EVA. It is adaptable to different bag types used in various medical procedures, from urine bags to dialysis bags and blood bags.
The mechanical edge cutting method used by this machine ensures high precision, with accurately placed edges to meet strict medical specifications. The machine uses advanced control systems and sensors to ensure each bag is precisely located and sized.
The machine can produce up to 1000 bags per hour, making it suitable for high-volume production environments.
Yes, the machine is highly flexible and can be customized to cut edges in different patterns and sizes, depending on the requirements of the bag design. This makes it suitable for a wide range of medical applications.
Yes, the Automatic Edge Trimming Machine features a user-friendly touch-screen interface that makes it easy for operators to set up and adjust the machine’s settings. Regular maintenance and software updates are simple to implement.
The Automatic Edge Trimming Machine by Suzhou HETRO Automation Equipment Co., Ltd. is an essential tool for the production of high-quality bags used in various medical applications. With its mechanical edge cutting technology, high precision, and fully automated design, this machine provides manufacturers with the efficiency, accuracy, and flexibility needed to meet the growing demand for safe and reliable medical devices.
The machine has a small footprint, is easy to operate and maintain. There is no need to assign additional personnel to monitor it; it can be managed by the workers already on the original production line. It is the best choice for reducing production costs, increasing production efficiency, improving product quality, and optimizing production management.
By investing in the Automatic Edge Trimming Machine, manufacturers can enhance their production capabilities, reduce costs, and ensure that their products meet the stringent quality standards required for medical devices. Whether used for urinary, hematology, surgical procedures and even seatbags, this machine ensures that every bag is made with precision and reliability, crucial for patient safety and effective treatment.
The Automatic Edge Trimming Machine from Suzhou HETRO Automation Equipment Co., Ltd. is a cutting-edge solution designed to automate and streamline the manufacturing process of bags, a vital component in modern medical procedures. Bags are essential in a wide range of applications, including urinary, hematology, surgical procedures and even seatbags. The precision and reliability of these medical devices are critical for patient safety and effective treatment.
The Automatic Edge Trimming Machine can be integrated as an extension unit of an existing automated production line or used separately to process semi-finished products from automated lines. Our machine is not only compatible with products from our company’s automated production lines but also with the majority of semi-finished products from other automated production lines available on the market. It maintains the same efficiency as the original production line. This process is known as automatic trimming, and unlike traditional tearing methods that by hands, the automatic trimming method preserves the integrity of the bag’s material, ensuring that the device remains safe and functional for medical use.
The machine is designed for high-speed production and can handle various bag materials, including PVC, TPU and EVA. It is also equipped with advanced sensors and control systems that ensure each trimming is precisely located and sized, which is vital for the performance and reliability of the final product.
The machine uses an automatic feeding system to place semi-finished products onto the stamping mold. Positioning is achieved through color mark tracking, followed by mechanical stamping to remove the edges of the product. For products that require partial pre-cutting, pre-cutting can be performed before stamping. The stamped products can be delivered via a conveyor belt either to a turnover box for collection or directly onto the production line.
Fully Automated: The entire trimming process is automated, minimizing human error and increasing efficiency. The system can operate continuously without the need for manual intervention.
High Precision: The machine provides high precision and accuracy, ensuring that each bag is trimmed according to strict specifications, crucial for medical device safety.
Adaptability: It can handle different bags, making it a versatile tool for manufacturers.
User-Friendly Interface: The intuitive control system allows operators to adjust settings easily, monitor production, and troubleshoot any issues that arise during operation.
Compliance with Medical Standards: The Automatic Edge Trimming Machine adheres to strict ISO and GMP medical device manufacturing standards, ensuring that the products produced are of the highest quality and meet global regulatory requirements.
The Automatic Edge Trimming Machine offers several significant advantages that make it an indispensable tool for manufacturers in the medical device industry. These advantages include:
The machine ensures that every bag is precisely placed and sized. This level of precision is crucial for medical devices like bags, where any variation in size can lead to performance issues or safety concerns. By utilizing advanced sensors and control systems, the Automatic Edge Trimming Machine guarantees that each bag meets stringent quality standards.
With its fully automated design, the Automatic Edge Trimming Machine reduces the need for manual labor, speeding up production while maintaining high-quality standards. This automation significantly enhances production efficiency, allowing manufacturers to produce large volumes of bags in a shorter amount of time without sacrificing quality.
The machine is designed to work with a variety of bag materials, including PVC, TPU and EVA. This flexibility allows manufacturers to produce different types of bags based on the material requirements of specific medical procedures, making it a valuable tool for diverse medical device manufacturers.
Since the trimming process does not involve heat, it also doesn't require manual handling, this reduces the risk of chemical or material degradation that could compromise the sterility of the bag. This is particularly important in medical device manufacturing, where maintaining the sterility of the product is paramount.
The machine is equipped with a touch-screen interface, making it easy for operators to adjust settings and monitor the production process. This reduces the learning curve for new operators and ensures that the machine can be quickly integrated into existing manufacturing workflows.
The Automatic Edge Trimming Machine is an essential tool for a wide range of medical device manufacturing applications. Its precision and versatility make it ideal for producing bags used in numerous medical procedures. Some of the key applications include:
Urinary bags are used for patients who have difficulty urinating naturally due to medical conditions or surgeries. The automatic edge trimming machine ensures smoother edges on urine bags, making the nursing process safer and more comfortable.
Blood bags have a wide range of applications in the medical field and are mainly used for the collection, storage, and transfusion of blood and its components. The automatic edge trimming machine can ensure more precise dimensions and smoother edges of blood bags, thereby enhancing the safety during storage and transportation.
Dialysis bags are used in patients with kidney failure to provide access and storage to their blood for dialysis treatment. The Automatic Edge Trimming Machine ensures that the bags are manufactured with precise size, allowing for effective fluid exchange during dialysis.
The automotive seat bag refers to the device installed in the seat back and lower part, designed to enhance the driver's comfort. The smoothness of the bag's edges is crucial, as it affects the functionality of the device and driving safety. The Automatic Edge Trimming Machine can ensure that the size and edges of the seat bag fully meet the requirements.
Beyond standard bag types, the machine can be adapted to produce custom bags for specialized medical treatments or research. Whether it’s a bag for a specific procedure or a custom-made device, this machine provides the flexibility needed for specialized applications.
The Automatic Edge Trimming Machine offers a variety of specifications to ensure optimal performance across different medical applications. Here are the key specifications:
| Parameter | Value |
|---|---|
| Model | HTLE-02 |
| Power | ≤1000W |
| Automation | Fully automated with PLC control |
| Trimming Method | Mechanical Edge Cutting |
| Production Speed | 600-1000Pcs/h |
| Weight | 400 kg |
| Dimensions | L:2500mm*W:1000mm*H:1900mm |
| Power Supply | 380V, AC, 3P, 50Hz |
| Compliance | ISO, GMP certified |
Regular maintenance is essential to ensure that the Automatic Edge Trimming Machine operates at peak efficiency and continues to produce high-quality bags. Below are some essential maintenance tips:
Clean the machine regularly to remove any material residue, dust, or dirt that may accumulate during production. Pay particular attention to the trimming station and bag output areas to ensure smooth operation and avoid jams.
Inspect the trimming dies and related components for wear and tear. These parts should be regularly checked for sharpness and alignment to ensure that the trimming process remains accurate and efficient. Replace worn-out trimming components promptly to avoid defects in the final product.
The machine contains moving parts such as conveyors, feed systems, and mechanical arms. Regular lubrication of these parts will reduce friction and wear, ensuring smooth operation and preventing mechanical failure.
Inspect the electrical components, including the PLC control system and touch-screen interface, for any issues. Regularly calibrate sensors and control systems to maintain optimal performance and prevent system errors during production.
Ensure that the material feed systems are functioning correctly, with no blockages or disruptions. Regularly check the alignment of the bag material to ensure it feeds smoothly into the trimming station.
The Automatic Edge Trimming Machine can handle a wide range of bag materials, including PVC, TPU and EVA. It is adaptable to different bag types used in various medical procedures, from urine bags to dialysis bags and blood bags.
The mechanical edge cutting method used by this machine ensures high precision, with accurately placed edges to meet strict medical specifications. The machine uses advanced control systems and sensors to ensure each bag is precisely located and sized.
The machine can produce up to 1000 bags per hour, making it suitable for high-volume production environments.
Yes, the machine is highly flexible and can be customized to cut edges in different patterns and sizes, depending on the requirements of the bag design. This makes it suitable for a wide range of medical applications.
Yes, the Automatic Edge Trimming Machine features a user-friendly touch-screen interface that makes it easy for operators to set up and adjust the machine’s settings. Regular maintenance and software updates are simple to implement.
The Automatic Edge Trimming Machine by Suzhou HETRO Automation Equipment Co., Ltd. is an essential tool for the production of high-quality bags used in various medical applications. With its mechanical edge cutting technology, high precision, and fully automated design, this machine provides manufacturers with the efficiency, accuracy, and flexibility needed to meet the growing demand for safe and reliable medical devices.
The machine has a small footprint, is easy to operate and maintain. There is no need to assign additional personnel to monitor it; it can be managed by the workers already on the original production line. It is the best choice for reducing production costs, increasing production efficiency, improving product quality, and optimizing production management.
By investing in the Automatic Edge Trimming Machine, manufacturers can enhance their production capabilities, reduce costs, and ensure that their products meet the stringent quality standards required for medical devices. Whether used for urinary, hematology, surgical procedures and even seatbags, this machine ensures that every bag is made with precision and reliability, crucial for patient safety and effective treatment.